• One-part polyurethane topside paint resists abrasion, scratches, water, chemicals, and UV damage
• Low-odor, low-VOC formula is easy to clean up with soap and water
• Available in 8 matte-finish colors

TotalBoat Aluminum Boat Paint is an extremely durable marine topside paint for aluminum and galvanized metal boats. Its chromate-free formula dries fast, creating a low-sheen finish that resists corrosion, abrasion, chemical damage, and fading. No priming is necessary for most applications. Ideal for aluminum duck boats, bass boats, Jon boats, layout boats, dinghies, canoes, and pontoon boats. Available in 8 colors in both quart and gallon sizes.

Product Information

Cleaner / Surface Preparation Solvents

• Denatured alcohol
• Acetone (bare substrates only)
• TotalBoat Dewaxer & Surface Prep for bare fiberglass preparation

Cleanup Solvents

Water

Thinner / Reducer Solvents

Water

Primers

• None required for most surfaces
• TotalBoat Aluminum Boat Etch Wash for aluminum substrates
• TotalBoat Rust Primer for galvanized metals
• TotalBoat Aluminum Boat Barrier Coat

Paint Strainer: Medium paint strainer

Acceptable Substrates: Bare aluminum, galvanized metal, previously painted aluminum, fiberglass, epoxy, wood

Available Colors: Black, White, Light Gray, Khaki, Earth Brown, Army Green, Olive Drab, Dark Earth

Personal Safety

Always use proper Personal Protective Equipment when handling this product. Refer to the TotalBoat Aluminum Boat Paint Safety Data Sheet for more information. Each color has a different SDS, so ensure you reference the appropriate one. Only apply this paint with good ventilation.

Surface Preparation

Bare Aluminum

• Ensure the surface is clean, dry, and free of contaminants such as oil, grease, or wax.
• Sand with 220-grit sandpaper until uniform and shiny, then wipe with denatured alcohol.
• Apply paint within 1 hour of surface preparation if possible.
• Recommendation: After sanding, apply TotalBoat Aluminum Boat Etch Wash as directed. Rinse thoroughly with fresh water and dry completely before painting.
• For maximum corrosion resistance, apply TotalBoat Aluminum Boat Barrier Coat as a primer and allow to cure for at least 48 hours before sanding lightly and applying paint.

Galvanized Metals

• Clean thoroughly to remove contaminants.
• Remove oxidation spots with a wire brush.
• Apply TotalBoat Rust Primer as directed, allow to dry, then apply TotalBoat Aluminum Boat Paint.

Previously Painted Aluminum

• Apply only over coatings in good condition; remove poor coatings.
• Clean, sand with 220-grit, and wipe with denatured alcohol before painting.

Fiberglass

• Allow fiberglass to cure 5–7 days before painting.
• Dewax with TotalBoat Dewaxer & Surface Prep before sanding.
• Sand with 220-grit and wipe clean with denatured alcohol.

Epoxy Surfaces

• Allow epoxy to cure 5–7 days before prep.
• Wash with mild soap and water to remove amine blush, sand with 220-grit, and clean with alcohol.

Bare Wood

• Ensure wood is dry (moisture under 10%) and free from contaminants.
• Sand with 220-grit in the grain direction, vacuum dust, then wipe with denatured alcohol or acetone.
• Allow to dry completely before applying TotalBoat Aluminum Boat Paint.

Application Methods

Brushing / Rolling

• Thinning is not usually required. Only thin if necessary with water.
• Do not over-thin; this may cause drips or extended dry times.
• Use high-quality nylon or poly-tapered bristle brushes.
• Avoid natural bristle brushes; foam brushes are not recommended.
• Use 1/8"–3/16" foam or mohair rollers designed for lint-free finishes.
• The roll-and-tip method works best: roll vertically, then lightly tip horizontally with a brush.

Spraying

• Use only clean water as thinner, and only the minimum amount necessary.
• Airless Spray: 170 bar / 2500 psi, 0.33–0.41 mm tip
• Pressure Pot: 50–65 psi (gun), 8–10 psi (pot), 0.89–1.4 mm tip
• Siphon Cup: 50–65 psi, 1.5–1.8 mm tip

Application Conditions

• Apply between 50–90°F with humidity below 90%.
• Avoid direct sunlight, dew, or fog during drying.

Application

• Stir or shake thoroughly before use.
• Strain through a medium mesh paint strainer.
• Apply 2–3 coats at 6–8 mils wet without dripping or sagging.
• Recoat once tack-free within 12 hours. After 12 hours, sanding is required before recoating.
• Wait at least 12 hours before sanding with 320-grit.
• Only use water for cleaning surfaces within 48 hours of painting, not solvents.
• Allow 48 hours to cure for light use/intermittent submersion, and 5–7 days for full cure before heavy use.

Maintenance

• Clean with TotalBoat Boat Soap and water.
• Annual coats are not required but may be desirable for wear or fading.
• Do not polish or wax the finish.

Paint Repairs

• Mask off damaged areas before repairs.
• For light scuffs, sand with 220-grit, wipe with denatured alcohol, and apply 1–2 coats.
• For heavier damage, sand or scrape affected paint, prep the surface, and apply 2–3 new coats.

Application Data

Physical Data